Prime Power & Generation

Maximize prime power efficiency and uptime

ControlCom Connect helps prime power facilities optimize generator performance, reduce fuel consumption, and ensure reliable power delivery while maintaining regulatory compliance.

Real-time generator telemetryFuel burn optimizationEPA emissions reportingPredictive maintenance alerts
The status quo

Prime power operations run blind on fuel, uptime, and compliance

Most prime power facilities still rely on manual rounds, paper logs, and reactive maintenance. The result is wasted fuel, unplanned downtime, and compliance gaps that put permits and contracts at risk.

01
01 / Fuel waste pain

Generators run inefficiently across shifting loads

Without intelligent load balancing across multiple units, generators operate outside their sweet spot, burning more fuel than necessary and driving up the per-kWh cost of every hour of runtime.

02
02 / Downtime pain

Failures hit before anyone sees them coming

When monitoring is reactive, bearing wear, coolant issues, and injector problems only surface after they cause an outage. Unplanned downtime cascades into SLA penalties and emergency service calls.

03
03 / Compliance pain

Emissions reporting eats engineering hours

Stitching together runtime hours, fuel logs, and emissions data into regulator-ready reports consumes more than a day a month per facility, and a single missed data point can trigger a violation.

04
04 / Visibility pain

No single view across the fleet

Operators jump between generator OEM dashboards, fuel system gauges, and spreadsheets. There is no unified picture of fleet health, fuel inventory, or which units are due for service.

05
05 / Cost pain

Operating costs creep without anyone noticing

Small inefficiencies (a unit running rich, a filter past its service interval, a load curve that favors the wrong generator) compound into six-figure fuel and maintenance overruns each year.

Use case

A connected layer for every generator, fuel tank, and switchgear cabinet

Turn your prime power fleet into a monitored, optimized, audit-ready operation.

ControlCom Connect ingests data from generator controllers, fuel level sensors, ATS panels, and emissions monitors into a single real-time platform. Operators see fleet status at a glance, while engineers drill into per-unit telemetry, trends, and alarms.

Intelligent load management distributes demand across units to keep each generator in its most efficient operating band. Predictive maintenance models flag developing issues (coolant temperature drift, oil pressure anomalies, injector irregularities) before they take a unit offline.

Compliance reporting becomes a click. Runtime hours, fuel consumption, and emissions data are continuously logged, time-stamped, and exportable in the formats regulators expect, eliminating the monthly scramble to assemble paperwork.

  • Live telemetry from every generator and fuel tank
  • Automated load balancing across multi-unit sites
  • Predictive alerts on coolant, oil, and injector health
  • One-click emissions and runtime reports
What's in the platform

Features built for prime power facilities

Everything you need to run a high-availability, high-efficiency generation site.

01

Performance monitoring

Monitor generator performance metrics in real-time to ensure optimal operation across every unit in the fleet.

02

Fuel efficiency

Optimize generator operations to reduce fuel consumption and lower operational costs through smarter load distribution.

03

Emissions compliance

Track and report emissions data automatically to stay ahead of regulatory requirements and avoid permit risk.

04

Load management

Intelligent load balancing across multiple generators delivers a typical 10-15% reduction in fuel consumption.

05

Predictive maintenance

Identify potential equipment issues before they cause costly downtime, reducing unplanned outages by up to 40%.

06

Automated reporting

Generate compliance reports for regulatory requirements automatically, saving 12+ hours per month per facility.

See compliance workflows
Key metrics

The numbers prime power operators care about

Real outcomes from connected generation fleets.

10-15%
Fuel reduction
Through optimized load distribution across units.
40%
Less unplanned downtime
With predictive alerts on developing failures.
12+hrs
Saved per month
On compliance documentation and reporting.
24/7
Fleet visibility
Across every generator, tank, and ATS.
FAQ

Prime power monitoring, answered

Common questions from operators evaluating ControlCom Connect.

We integrate with major generator controller platforms via Modbus, CAN, and SNMP, including Woodward, ComAp, DEIF, and most OEM-provided control systems. Custom protocol support is available for legacy units.

Get started

Ready to optimize your prime power operations?

Join leading power generation facilities using ControlCom Connect to improve efficiency, reduce fuel costs, and stay ahead of compliance. Start with a guided demo and a scoped pilot on one of your sites.