Uptime
Stop unplanned downtime
Predictive maintenance alerts flag failing equipment before it stops a line, cutting unplanned downtime by 25%.
Solve your manufacturing challenges
Turn pain points into advantages.
Unplanned downtime, quality slips, and hidden bottlenecks all trace back to the same root cause: no real-time view of the floor. ControlCom Connect gives you one.
Quality
Catch defects early
Real-time monitoring spots quality issues at the source instead of at final inspection, reducing defective units by 40%.
OEE
Find the bottlenecks
Live performance dashboards surface the constraints holding back throughput, driving a 15% OEE improvement.
Complete manufacturing intelligence
One platform for the whole floor.
Integrated monitoring for every part of production, from individual machines to plant-wide energy use.
OEE monitoring
Track availability, performance, and quality live.
Follow Availability, Performance, and Quality across every production line with live dashboards your operators and managers actually use.
- Live production counters with downtime categorization
- Performance benchmarking line against line and shift against shift
- Quality tracking tied to each batch and run
Predictive maintenance
Service equipment before it fails.
Monitor equipment health and schedule maintenance around the data instead of around the calendar, keeping lines running and parts on hand.
- Vibration and temperature analysis on critical assets
- Maintenance scheduling driven by real condition data
- Parts inventory alerts so the right spares are ready
Quality and energy
Control quality and energy in one place.
Automated quality monitoring with statistical process control runs alongside energy tracking, so you protect margins on both ends of the line.
- SPC charting and defect tracking with batch genealogy
- Certificate generation for finished goods
- Real-time energy consumption with peak demand management
Real manufacturing results
Proven across global operations.
A global automotive manufacturer ran 15 facilities with frequent downtime and quality issues costing $2M a year. Deploying ControlCom Connect for unified OEE, predictive maintenance, and quality control changed the numbers.
Downtime
35% reduction
Unplanned downtime fell sharply once predictive alerts replaced reactive repairs.
Quality
42% fewer defects
Catching issues at the source cut defective units across all 15 plants.
Savings
$3.2M saved
Higher OEE and lower downtime added up to multi-million-dollar annual savings.
Get started
Ready to transform manufacturing?
See ControlCom Connect against your own production lines in a 30-minute demo with engineers who have run the floor.